Skip to main content

Improve order picking with augmented reality solutions for warehouse management

Increase accuracy and productivity with proven strategies for warehouse order picking.

From order picking software to augmented reality (AR) solutions, the right approach helps you boost efficiency, safety, and order fulfillment across your warehouse.

Pick by Light: Comparison

What is order picking and why does it matter?

Order picking is the process of locating and collecting items in a warehouse to fulfill customer orders. It is one of the most critical warehouse management processes, directly impacting the speed, accuracy, and cost of order fulfillment.

The right picking method depends on your company's size, order volume, and priorities. Combined with the right technology, it can reduce errors and mispicks, improve accuracy, and increase productivity. Options range from inventory management software and mobile scanners to pick-by-light systems and augmented reality. TeamViewer can help optimize order picking from end to end.

Choosing the right warehouse picking system

When deciding on the right warehouse picking strategy for your organization, you need to consider:

  • The number, frequency, and size of orders
  • The type and quantity of items you distribute
  • The number of warehouse workers you employ, their working hours and their safety
  • The layout and available square footage of your warehouse
  • The technology on offer
Woman with smart glasses picking orders

Common warehouse picking systems at a glance

Pros and cons of popular warehouse picking processes

Warehouse order picking software that connects to your WMS

A warehouse management system (WMS) tracks every order, but the actual picking happens out on the warehouse floor.

TeamViewer Frontline connects the two. Warehouse managers get a live view of what is happening, and workers get clear, hands-free guidance straight through their AR glasses.

 

Benefits

AR glasses connect directly to your WMS, displaying live stock levels, bin locations, and pick lists without manual lookups or handheld computer systems.

TeamViewer Frontline integrates with leading warehouse management platforms such as SAP EWM, Oracle WMS, Manhattan, and Blue Yonder through standard APIs, with no disruption to existing workflows.

Hands-free AR solutions reduce physical strain and improve safety on the warehouse floor, while automated logging ensures full traceability for every pick.

Workers see step-by-step visual instructions through augmented reality glasses, improving picking productivity and accuracy by up to 30%.

Internet of Things (IoT) sensors and connected devices feed real-time data back to the WMS, so warehouse managers can monitor throughput, identify bottlenecks, and optimize order fulfillment in real time.

Start with a single picking zone and scale across your entire logistics operation. The WMS integration adapts to your infrastructure, whether you run a single warehouse or a global network.

How technology improves warehouse order picking

Reduced machine downtime maintenance costs icon
Automate the order picking process

Robots, conveyors, sorters, and other devices reduce human errors and increase speed and accuracy.

Apps icon
Integrate the picking system with other warehouse systems

Connecting your picking system with inventory management, order management, or warehouse management improves visibility, coordination, and communication.

Chart graph icon
Optimize picking routes

Algorithms, software, or artificial intelligence minimize travel time and distance, improving productivity and efficiency.

Growth icon
Improve warehouse worker performance

This can be done using wearable devices, voice recognition, barcode scanners or RFID tags. Benefits include real-time information, guidance, and feedback.

Iot icon
Connect the warehouse with IoT

IoT sensors and connected devices enable real-time inventory tracking and predictive maintenance across the warehouse.

Smart glasses icon
Train teams with augmented reality

AR creates immersive training for warehouse workers, overlaying step-by-step instructions and 3D visuals onto real equipment or layouts, so new hires rehearse picking scenarios before working live orders.

Enhance your warehouse processes with an industrial augmented reality solution

 

Industrial augmented reality solutions are the next step in warehouse order picking.

AR systems such as TeamViewer's pick-by-vision solution Frontline Pick overlay digital information onto what workers see in front of them.

Through AR-enabled smart glasses or headsets, workers receive visual or audio guidance, instructions, and support.

Frontline worker receiving instructions on her smart glasses via AR

The smart glasses or head-mounted display (HMD) shows workers:

  • The optimal picking route
  • The item's location and image, its item number, and the required quantity
  • Integrated barcode or Quick Response (QR) code scanning
  • Relevant details about the order or products

The worker confirms each pick with a scan, using either an integrated camera or a separate scanner connected via Bluetooth. Optional accessories include an ergonomic ring, glove scanners, or wearable RFID technology.

Pick-by-vision technology with AR reduces training and onboarding time for warehouse workers. Step-by-step instructions are easy to follow and deliver the right information exactly where it is needed, which speeds up the learning process so warehouse workers start adding value almost immediately. It also dramatically increases picking productivity by reducing search time and eliminating paper-based workflows.

The picking process throughout the warehouse is also faster, as people tend to take in information more quickly with visual cues. Instructions and messages appear on the display the moment they are needed, and workers benefit from hands-free operation and ergonomic wearables.

AR systems are flexible, Wi-Fi-based solutions, so there is usually no need to change the warehouse infrastructure. Standard interfaces let vision picking systems integrate with most warehouse management systems. The result is that AR solutions empower warehouse managers to monitor picking performance in real time, while warehouse workers receive hands-free visual guidance.

AR warehouse picking with TeamViewer Frontline Pick

 

TeamViewer Frontline is a leading, cloud-based AR solutions platform for enterprise productivity.

It brings industrial AR technology to the entire value chain. With augmented reality, it empowers workers across digitized logistics, manufacturing, inspection, maintenance, and troubleshooting.

Specialist using augmented reality

Frontline Pick is a vision picking system and part of the TeamViewer Frontline platform.

It uses smart glasses to guide and assist warehouse workers as they fulfill orders, and it also supports other wearable and mobile devices. Frontline Pick integrates seamlessly with existing warehouse management systems, so it fits into your operation without disruption.

The result is fewer errors and lower costs, faster order fulfillment, and higher customer satisfaction.

Warehouse employee supported with AR Vision Picking

How Frontline streamlines warehouse order picking

Increased productivity

Workers receive guidance and item locations on their smart glasses. This eliminates the need for paper lists or handheld scanners.

Increased accuracy

Workers are alerted to any errors. Modules for weight verification, barcode scanning, or voice verification increase productivity.

Improved ergonomics

Hands-free operation reduces strain and fatigue for workers.

Improved visibility

Integration with other systems provides real-time analysis of inventory, performance, and productivity.

Reduce errors and costs and increase customer satisfaction

Frontline Pick helps operators to optimize their picking processes.

Frequently asked questions

Order picking in the warehouse is the process of locating and collecting the correct items to fulfill customer orders. It is a crucial step in warehouse operations, because it directly shapes the speed, accuracy, and cost of order fulfillment.

Common order picking methods include single, batch, cluster, wave, and zone order picking. Single picking handles one order at a time, while batch picking, cluster picking, and wave picking group multiple orders. Zone picking assigns each picker to a defined warehouse area.

The best option depends on order volume, budget, and conditions. Pick-by-paper is cheap but error-prone. Pick-by-scan is accurate but ties up one hand. Pick-by-light is fast but costly to install. Pick-by-voice is hands-free but struggles with complex orders. Pick-by-vision is flexible but requires new devices.

Augmented reality (AR) shows order pickers visual, hands-free guidance through smart glasses, including the optimal picking route and item details. This increases picking productivity and accuracy, reduces training time, and lets workers keep both hands free during picking operations.

Warehouse order picking software connects your warehouse management system (WMS) to the floor, so picks follow live inventory levels. TeamViewer Frontline Pick adds AR guidance on top, turning order picking software into real-time visual instructions for every order picker.

Yes. Frontline Pick integrates with leading warehouse management systems such as SAP EWM, Oracle WMS, Manhattan, and Blue Yonder through standard interfaces. It is a Wi-Fi-based solution, so there is usually no need to change your existing warehouse infrastructure.

Choose your order picking system based on order volume, item types, the number of order pickers, warehouse layout, and the technology and budget you can invest in. Many warehouses combine methods, such as zone and batch picking, to fit their warehouse operations.

Efficient order picking improves operational efficiency and order accuracy, which means fewer errors, lower costs, and faster order fulfillment. Complete, timely deliveries keep customers happy and help your company maintain a competitive advantage in its warehouse operations.

Efficient warehouse operations rely on minimizing errors and wasted time. Keep fast-moving items easily accessible, track performance metrics to identify areas to improve, and choose picking methods that fit your fulfillment process. Done well, this streamlines operations and supports timely and accurate deliveries.